Freshwater fish flavored fish dry film processing technology

With the rapid development of freshwater fisheries and the continuous advancement of fish farming technology, fish production has increased substantially. How to balance the market of fish products, solve the problem of uneven supply of fish and fish products during the peak season and increase the added value of fish products, so that fish farmers Increasing production and increasing income are issues that people are particularly concerned about. Therefore, the preservation and processing of freshwater fish have drawn increasing attention. Seasoned dried fish is a processed product of freshwater fish made from raw freshwater fish, processed, seasoned, baked, and rolled. It has a simple manufacturing process, rich nutrition, unique flavor, easy to carry and eat, and is well received by consumers. Its processing methods are described as follows: First, the process of processing raw fish → three to go (to scale, go viscera, go head) → open → film → rinsing → drain → seasoning penetration → spread → drying → Exfoliation (birth film) → Baking → Rolling loose → Inspection → Weighing → Packaging (finished product). Second, the operating points 1. Selection of raw materials: raw fish used to process freshwater fish seasoned fish slices, generally carp, squid, grass carp, carp, etc., the quality of seasoned dried fish is generally directly affected by the freshness of the raw fish, fresh raw fish , You can obtain delicious dried fish slices. Therefore, fresh or frozen freshwater fish should be used as raw materials. Requires complete fish body, normal odor and color, tight and elastic meat, the size of raw fish is generally more than 0.5 kg of fish. 2. Raw material treatment: The fish is first scaled, then the fins on the fish body are cut with a knife, and the head is cut along the root of the pectoral fin. The viscera of the female is pulled from the thoracic incision and used to remove the ovaries for processing into roe. Then, using a fish handler, the female and male fish are licked, opened, viscerated, de-kidneyed, and endometrium. The abdominal cavity is then brushed with a brush to remove blood smear and black film. 3. Open film: open knife with a thin flat long knife, knife sharp, generally from the head and shoulders under the knife with a thin sheet of skin, along the spine ribs in the upper layer open (belly meat is not open) (thick meat 2 mm), stay Under the big spurs, for his use. 4. Inspection film: The large bone spurs, red meat, black film, and impurities etc. that were included in the opening were detected to keep the fillets clean. 5. Rinsing: Freshwater fish fillets contain more blood and must be rinsed. Rinsing is the key to improving the quality of fillets. The commonly used rinsing method is to load the fillets into the bowl, dip the baskets into the scrubbing tank, and repeatedly rinse with the circulating water. The conditional processing plant can fill the rinsing tank with tap water, pour the fish fillets, ventilate it with an air compressor to make it roll violently, wash the blood, and rinse the fish pieces with white and light, and the meat quality is good. Then remove the drain. 6. Seasoning: The formula of the seasoning liquid is 100 parts of water, 70-80 parts of sugar, 20-25 parts of refined salt, 20-25 parts of cooking wine and 15-20 parts of MSG. After the seasoning liquid is configured, the fish flakes rinsed and drained are put into seasoning liquid for pickling. With 100 kg of fish fillets, 15 liters of seasoning liquid should be added. Add seasoning liquid to marinate the penetration time of 30-60 minutes, and often turn mixing, seasoning temperature is about 15 °C, not higher than 20 °C. To make full penetration of the seasoning liquid. 7. The film: After the seasoned and pickled fish fillets are spread on the curtain or nylon net, the distance between the film and the film should be tight, the sheets must be neatly smoothed, and then the fish pieces (size and debris) should be placed. Put, if the fish fillets are 3-4 pieces, the fish fiber pattern should be basically similar, so that the fish fillets can be formed flat and beautiful. 8. Drying: Drying with hot air in drying tunnel. When the drying temperature, the fillet temperature is not higher than 35°C. It is suitable to be dried to dryness when it is half-dried. It should be kept for 2 hours or so to make the water inside the fillet natural. After the diffusion, it will be moved into the drying tunnel to reach the specified requirements. 9, exposing film: The dried fish pieces from the mesh, that is, sashimi. 10. Baking: Spread the skin of the sashimi down on the conveyor belt of baking machine, bake for 1-2 minutes, the temperature is 180 °C, pay attention to the amount of water sprayed on the green sheet before baking. To prevent scalding fish fillets. 11. Rolling and lacing: After baking, the fish fillets are ground by the mill to obtain the fillets. When rolling, the fish fillets must be laid in the vertical direction of the fish fibers (that is, they must be rolled in the transverse direction before being rolled out. Generally, they must be passed twice. Pull loose, so that the fish muscle fiber tissue loose and uniform, increase the area of ​​the extension.12, test: after the pull-out seasoning fish dry film, peeled off the skin manually, detect the remaining bone spurs (fine bones are brittle can not remove) , Weigh the package again, net 8 grams of fish fillets per bag, use polyethylene food bag small package, product moisture content should be 18-20%, taste is good 13. Finished rate: fresh fish 7-8 thousand g 1kg of finished products III.Packaging l.Plastic bags: Use clean, transparent polyethylene or polypropylene composite film plastic bags, use plastic bags for secondary packaging, a certain number of small bags to hold a large bag, and then put into a carton, place it flat Large and small plastic bag seals must be airtight.2.Carton: Use a strong, clean, dry, mildew-free single-wall corrugated carton, coated with non-toxic and moisture-proof oil.The bottom of the carton and cover are cemented with adhesive, and then Sticking with sealing paper tape 4. Quality requirements 1. Sensory index: color of dried fish fillet Yellow-white, with a slight yellowish flank, fish fillets to be smooth and well-formed, organised to require loose flesh, chewy, no flaky flakes, taste and odor that require good taste, salty sweetness, and roasted freshwater fish Unique odor, no odor, no impurities in fish fillets 2. Water content: Requirements between 17-22% 3. Microbiological indicators: pathogens (intestinal pathogens and pathogenic cocci) 5. The finished product of freshwater fish fillets should be placed in a clean, dry, cool and ventilated place, and the wood floor mats should be used when stacking the finished products in the bottom warehouse, and the stacking height should not be deformed when the cartons are pressed.

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