First, the maintenance of the capsule filling machine :
1. When the machine is working for a long time, it is necessary to clean the parts that are in direct contact with the drug regularly. When the batch of drugs is replaced or the deactivation time is long, it should be cleaned up.
2. The transmission mechanism under the machine work surface should always add lubricating oil (fat) in an appropriate amount to reduce the wear of moving parts.
3. The main drive reducer should check the oil quantity once a month. If it is insufficient, it should be refueled in time, and the lubricating oil should be replaced once every six months. The rotary station working position indexing box should be replaced once every 3000h, according to the experience. #机油.
4. The safety clutch is protected when the machine is overloaded. When the load is normal, the clutch should not slip, but it may slip due to long-term use. When the normal use occurs, the clutch nut can be tightened. In order to ensure the normal operation of the machine and protect it.
5. The vacuum separator of the vacuum system mainly plays the role of sucking the capsule into the upper and lower modules and separating the cap and the body in the filling of the hard capsule. If the capsule cannot be capped or separated, the subsequent filling will not be carried out. Each time the machine's turntable is operated, the machine's main shaft rotates for one week, and the vacuum separator moves up and down one time under the action of the cam. If the capsule cap and the body are not separated smoothly, the gap between the upper plane of the vacuum separator and the lower plane of the lower module should be checked. If the gap is too large, the vacuum degree of the vacuum system can not reach the vacuum required for the separation of the cap and the body ( About 0.05 MPa), the gap is too small and it is easy to cause a collision to deform the lower module. When the position of the vacuum separator needs to be adjusted, use the handle to turn the main motor shaft to raise the vacuum separator to the high position of the zui, and loosen the lock nut at both ends of the adjusting rod under the machine table (one for the left-handed nut and one for the right-handed Nut), then rotate the adjustment rod to adjust the height of the vacuum separator, then lock the nut and use the handle to turn the main motor shaft test until it is suitable. The degree of vacuum is read on the vacuum gauge of the machine operation panel. When the vacuum is too high, the vacuum degree adjustment valve can be properly opened. When the vacuum degree is too low, the vacuum degree adjustment valve can be closed or closed. The filter of the vacuum system should be periodically opened to remove the clogged dirt to ensure sufficient vacuum in the vacuum system.
6, the drive chain should be checked once a week, and add the right amount of grease, it is necessary to re-tighten. When the chain is too loose and needs to be re-tightened, the tensioner should be moved, but the chain cannot be opened or the chain can be separated from the sprocket, so as not to disturb the movement sequence of the whole mechanism and prevent the movement of the mechanism.
Second, the capsule filling machine operation steps:
1. Press the green button in the “Power Switch†and the power is turned on.
2. Slowly adjust the “Vibration Strength Adjustment Knob†and rotate it clockwise. At this time, the finishing disc that is integrated with the “Vibration Bracket†starts to vibrate, touch the finishing disc by hand, and adjust to a certain oscillation intensity by feeling.
3. Put the powdered capsule shell into the “Powder Capsule Shell Finishing Plateâ€, about 300 capsules each time. Put the capsule cap into the "capsule cap finishing tray", about 300 capsules each time. The finishing disc is made of plexiglass plate, and a plurality of round holes with a large upper and lower funnel shape are drilled thereon, and the diameter of the circular hole corresponds to the diameter of the capsule number.
4. For about 30 seconds, the powder capsule shell and capsule cap will fall into the round hole with the opening facing up. If the individual opening is facing down, the capsule cap can be pressed down gently to fit out.
5, horizontal hand-held powder capsule shell plate (pictured at the end, has been randomly prepared, there are round holes in the board), gently push in the lower part of the tray, tidy up the powder capsule shell in the tray It will fall down into the hole in the plate and then remove the plate. In the same way, the capsule cap is removed with a capsule cap.
6. A prescription powder plate with a bottom area of ​​500×500mm2 and a height of about 10mm on the four sides can be prepared in advance, and the powdered capsule is placed in the square plate of the powder powder. Then, the randomly arranged plexiglass frame is placed on the powder-filled capsule board, and the small shovel shovel powder is put into the frame, and the powder is scraped with the frame edge to fill the powder, and the excess powder is scraped off.
7. Use the matching capsule cap to set the plate (the end of the figure is drawn, there is a round hole on the set plate), put it on the capsule cap plate, and there is a matching hole, which is easy to place. Flip the cap of the capsule cap so that the opening of the capsule is facing down, and it is placed on the shell plate of the powdered capsule with the powder installed. There is also a matching hole, which is easy to fit.
8. Put the nested capsule plate into the cavity under the “capsule cap forming plateâ€, and pull the “pressing bar†down by hand and put it in place, no need to be too strong, because there is a positioning mechanism to control the pressing height. Take out the capsule plate and pour out the capsule.
1. When the machine is working for a long time, it is necessary to clean the parts that are in direct contact with the drug regularly. When the batch of drugs is replaced or the deactivation time is long, it should be cleaned up.
2. The transmission mechanism under the machine work surface should always add lubricating oil (fat) in an appropriate amount to reduce the wear of moving parts.
3. The main drive reducer should check the oil quantity once a month. If it is insufficient, it should be refueled in time, and the lubricating oil should be replaced once every six months. The rotary station working position indexing box should be replaced once every 3000h, according to the experience. #机油.
4. The safety clutch is protected when the machine is overloaded. When the load is normal, the clutch should not slip, but it may slip due to long-term use. When the normal use occurs, the clutch nut can be tightened. In order to ensure the normal operation of the machine and protect it.
5. The vacuum separator of the vacuum system mainly plays the role of sucking the capsule into the upper and lower modules and separating the cap and the body in the filling of the hard capsule. If the capsule cannot be capped or separated, the subsequent filling will not be carried out. Each time the machine's turntable is operated, the machine's main shaft rotates for one week, and the vacuum separator moves up and down one time under the action of the cam. If the capsule cap and the body are not separated smoothly, the gap between the upper plane of the vacuum separator and the lower plane of the lower module should be checked. If the gap is too large, the vacuum degree of the vacuum system can not reach the vacuum required for the separation of the cap and the body ( About 0.05 MPa), the gap is too small and it is easy to cause a collision to deform the lower module. When the position of the vacuum separator needs to be adjusted, use the handle to turn the main motor shaft to raise the vacuum separator to the high position of the zui, and loosen the lock nut at both ends of the adjusting rod under the machine table (one for the left-handed nut and one for the right-handed Nut), then rotate the adjustment rod to adjust the height of the vacuum separator, then lock the nut and use the handle to turn the main motor shaft test until it is suitable. The degree of vacuum is read on the vacuum gauge of the machine operation panel. When the vacuum is too high, the vacuum degree adjustment valve can be properly opened. When the vacuum degree is too low, the vacuum degree adjustment valve can be closed or closed. The filter of the vacuum system should be periodically opened to remove the clogged dirt to ensure sufficient vacuum in the vacuum system.
6, the drive chain should be checked once a week, and add the right amount of grease, it is necessary to re-tighten. When the chain is too loose and needs to be re-tightened, the tensioner should be moved, but the chain cannot be opened or the chain can be separated from the sprocket, so as not to disturb the movement sequence of the whole mechanism and prevent the movement of the mechanism.
Second, the capsule filling machine operation steps:
1. Press the green button in the “Power Switch†and the power is turned on.
2. Slowly adjust the “Vibration Strength Adjustment Knob†and rotate it clockwise. At this time, the finishing disc that is integrated with the “Vibration Bracket†starts to vibrate, touch the finishing disc by hand, and adjust to a certain oscillation intensity by feeling.
3. Put the powdered capsule shell into the “Powder Capsule Shell Finishing Plateâ€, about 300 capsules each time. Put the capsule cap into the "capsule cap finishing tray", about 300 capsules each time. The finishing disc is made of plexiglass plate, and a plurality of round holes with a large upper and lower funnel shape are drilled thereon, and the diameter of the circular hole corresponds to the diameter of the capsule number.
4. For about 30 seconds, the powder capsule shell and capsule cap will fall into the round hole with the opening facing up. If the individual opening is facing down, the capsule cap can be pressed down gently to fit out.
5, horizontal hand-held powder capsule shell plate (pictured at the end, has been randomly prepared, there are round holes in the board), gently push in the lower part of the tray, tidy up the powder capsule shell in the tray It will fall down into the hole in the plate and then remove the plate. In the same way, the capsule cap is removed with a capsule cap.
6. A prescription powder plate with a bottom area of ​​500×500mm2 and a height of about 10mm on the four sides can be prepared in advance, and the powdered capsule is placed in the square plate of the powder powder. Then, the randomly arranged plexiglass frame is placed on the powder-filled capsule board, and the small shovel shovel powder is put into the frame, and the powder is scraped with the frame edge to fill the powder, and the excess powder is scraped off.
7. Use the matching capsule cap to set the plate (the end of the figure is drawn, there is a round hole on the set plate), put it on the capsule cap plate, and there is a matching hole, which is easy to place. Flip the cap of the capsule cap so that the opening of the capsule is facing down, and it is placed on the shell plate of the powdered capsule with the powder installed. There is also a matching hole, which is easy to fit.
8. Put the nested capsule plate into the cavity under the “capsule cap forming plateâ€, and pull the “pressing bar†down by hand and put it in place, no need to be too strong, because there is a positioning mechanism to control the pressing height. Take out the capsule plate and pour out the capsule.
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